In layman’s terms, this is a mechanical appliance through which metal formation is done with immense pressure and power, and then shaped into the desired form. This involves the process of cutting, bending, and punching the metal sheet. This machine has been proven beneficial for industries like the automobile, agriculture, and kitchenware. It offers you numerous benefits; therefore, its value is increasing. This article will guide you on the use of this machine, followed by its operation.
Power Press Machine: Industrial Uses
Power press manufacturers in India offer you good-quality pressing machines for industrial uses. The uses are discussed below in detail:
- Holes are created by the use of punching. In the automotive industry, it is used for making parts like body panels and structural components.
- Metal cutting is done to obtain the required shape. It is used for manufacturing coins in the minting industry and intricate shapes in metal.
- Through metal forming, angles are produced by the metal sheet. Cabinet panels and automotive body panels for the automotive industry are made from this process.
- Stamping is accomplished by pressing the design on the coin, in case any identification is needed.
- Cup-like designs are made in the drawing process. Steel and bowls are made by this process for the kitchenware industry.
Operation Process of Power Press Machine
There are various components that help in its functioning. They are listed below:
- Frame: It is the base of the machine. During the process, when a high amount of pressure is applied, it ensures the balance by absorbing that pressure.
- Motor: This produces the power and then distributes it to the other parts, like the flywheel and RAM. It maintains the speed by being constant for the good quality production and effective working of the machine.
- Flywheel: This is the energy store of the machine. It obtains the energy from the motor, located beside it. While rotating the motor, the energy gets transferred to the flywheel, where it gets stored. When RAM applies force, the flywheel provides the stored energy to ensure the efficient working of the machine.
- RAM: This part of the machine is also known as a slide. It moves in an up-and-down direction. Due to its precise movement, its punching is always accurate. Its main function is to put the force on the metal sheet evenly.
- DIE: This is the most significant part of the machine because it gives shape to the metal sheet by cutting or blending it. With the use of a single die, many parts can be created with the exact design and shape, resulting in good mass production.
- Clutch and Brake: This plays a crucial role in connecting and disconnecting the flywheel to the rest of the parts. By being connected, the power is supplied to regulate the working process. On the other hand, the power supply is interrupted when it is disconnected, halting the process.
How is It Different From a Press Brake Machine?
Although power press machines and press brake machines are used in the work of metal sheets, there is still a slight difference between the two in the field of process and structure.
As mentioned above, in a power press machine, the metal sheet is bent and cut, while the metal sheet is folded to specific angles by the press brake machines. The flywheel and RAM are the parts of power press machines. On the contrary, press brake suppliers in India provide smooth components like punches and dies for metal fabrication.
How to Choose the Right Power Press Machine?
The act of choosing a power press machine depends on the type of industry. It is based on several factors, which are highlighted below.
- Based on Material: You should be aware of the material being used and its thickness. Additionally, the machine can handle the shape and size of your material.
- Based on Tonnage: Tonnage means the amount of pressure applied by the machine. The tonnage of the press should be chosen according to the quality of the material.
- Based on Speed: There is high speed in mechanical presses, while hydraulic presses give a gradual speed. If your work includes repetitive tasks, then you should go for high-speed machines; otherwise, slow-speed machines. On account of this, the right choice should be made.
Conclusion
Eventually, it won’t be wrong to state that power press machines and press brake machines have made a drastic change in all industries, especially in the metal fabrication industry. These machines have lessened manual labour and increased productivity. Its multi-purpose task feature has saved both time and energy. Before buying anything, have a deep look into its functioning and uses. The above-mentioned points will help you in selecting the right power press machine.
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